3D Construction Printing

3rd Use Case

Overview

3D construction printing is changing the way components are designed and produced. As a fully digital, data-driven process, it allows manufacturers to create parts directly from digital files, on demand and often closer to where they are needed. This makes it especially useful for custom components, small production runs, or even parts that are no longer available on the market.

Challenges & Objectives

Despite its potential, the construction sector has been slow to adopt such technologies. Many companies still rely on traditional methods, while regulations and standards for newer approaches are not always in place. At the same time, there is a growing need for more flexible, sustainable, and locally driven production models. The goal of this use case is to make 3D construction printing more accessible, practical, and integrated into real-world workflows.

Technical Approach

This use case explores how 3D printing can be offered as a service, combining different technologies such as concrete printing, metal manufacturing, and machining. The approach supports both one-off and batch production, allowing for easy customization based on specific needs. It also integrates quality control, material reuse, and lifecycle tracking, ensuring that production remains efficient and aligned with circular economy principles.

Expected Impact

The UniMaaS platform helps connect demand with the most suitable production method, guiding users towards more efficient and innovative solutions like 3D construction printing. It enables collaboration across different suppliers and locations, while also supporting smarter decision-making based on factors such as cost, materials, and availability. Customers can request customized products online, and the system dynamically assigns production to the most appropriate provider. At the same time, Digital Twins and AI tools support better design choices, reduce waste, and improve overall production efficiency.

Indicative KPIs

The solution is expected to support faster and more efficient production processes, leading to a reduction in downtime by around 10%. At the same time, improved planning and resource optimization will contribute to lowering energy consumption by approximately 10%, while better use of materials and more controlled production processes will help reduce overall waste by up to 15%.

Partners

ŁUKASIEWICZ – PIAP